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水性工业防腐涂料用乳液THYOSIL E1560(防腐面漆)

THYOSIL E1560

Acrylic polymer 水性丙烯酸树脂(工业防锈防腐漆)

 

 

Description描述

 

Acrylic polymer emulsion recommended for manufacturing primers and glossy topcoats which are designed for commercial, institutional, and industrial maintenance markets.

The high gloss capability, corrosion resistance, hardness, and chemical resistance characteristics imparted by THYOSIL E1560 ina water based finish are typical of those associated with conventional solvent-based maintenance systems.

THYOSIL E1560 可以配制成光泽面漆和底漆,用于工业和商业的防腐防锈漆 。具有高光泽,耐腐蚀,耐化学腐蚀以及高硬度等性能。是终结传统溶剂型防护漆的水性品。

 

 

Advantages 特性与优势

 

·         Excellent adhesion on metallic substrates.在金属表面具有超强的附着力

·         No prior metal treatment necessary for application.适用于未经处理的金属表面

ü       Primer formulations exhibit stability with commonly used corrosion-inhibiting pigments.

ü       可以与常用防腐蚀颜料的配方呈现出良好的稳定性

·         Very good resistance to water and alcohol.具有优良的防水和酒精性能

 

 

Typical Properties 典型性质

These properties are typical, do not constitute specifications.

 

Appearance外观

White bluish liquid 白偏蓝乳液

Solids (%) 固含量

41

pH

7.5

Viscosity at 25oC (cP)粘度

< 500

MFFT (oC) 成膜温度

30

Tg (oC) 玻璃化温度

40

Starting formulations using THYOSIL E1560基础配方

WHITE GRINDING白色色浆的研磨制备

Raw material原料

(%)

Water

18.05

Dowanol DPM(2)二丙二醇甲醚

1.06

Butyl Glycol 丁基乙二醇

6.54

THYON PH730(1)  树脂溶液

2.89

Aqueous Ammonia  (28%) 氨水

0.44

THYOSIL Q561(1) 表面活性剂

0.62

THYOSIL Q202(1)  消泡剂

0.62

TiO2 R-902 (3) 钛白粉

67.63

Water

2.15

Total  总计

100.00

(1) : Diransa, (2): Dow, (3): Dupont.

Manufacturing instructions加工提示

 

a)    Mix in the Cowles under high speed stirring water, Dowanol DPM, Butyl Glycol, THYON PH730, Aqueous ammonia, THYOSIL Q561, THYOSIL Q202.

    先将水, DPM,丁基乙二醇,树脂液,氨水,Q561,Q202放入釜内高速搅拌。

b)    Slowly add TiO2, keep under stirring for 15 minutes.

     然后慢慢加入钛白粉持续搅拌15分钟

c)    Add water, keep under stirring for 15 minutes.加水保持搅拌15分钟

d)    The final paste should be homogeneous; grinds gage < 5 micron particle size.

     浆料分散均匀,研磨后的粒径要到达5微米以下

 

HIGH GLOSS WHITE ENAMEL高光白漆

Raw material原料

(%)

THYOSIL E1560  (1)

63.58

White grinding 研磨后的白色浆

22.79

THYON T34DPM (1) 润湿剂

1.96

Dowanol DPM (2) 二丙二醇甲醚

1.48

Butyl Glycol 丁基乙二醇

9.12

BYK-022 (3)  消泡剂

0.05

Flash Inhibitor (NaNO2 10% in water)闪锈抑制剂(亚钠的 10%水溶液)

0.87

Aqueous Ammonia (28%) 氨水

0.05

Tego Wet 500 (4) 润湿剂

0.10

Total

100.00

(1): Diransa, (2): Dow, (3): BYK Additives , (4): Tego.

 

Manufacturing instructions加工提示

 

a)    Load into Cowles THYOSIL E1560, under moderate stirring.

    将E1560加入釜内,中速搅拌。同时加入白色浆,并维持搅拌5分钟。

b)    Add White grinding, keep under moderate stirring for under period of 5 minutes.

c)    Separately mix well, THYON T34DPM, Dowanol DPM, Butyl Glycol, and BYK-022. Slowly add by dripping onto the dispersion.

    提前预混T34DPM,DPM,丁基乙二醇,BYK-022。然后慢慢加入到釜内

d)    Add Flash Inhibitor, Aqueous ammonia and Tego Wet 500.

     分别加入闪锈抑制剂,氨水,和润湿剂 WET 500.

e)    Keep under stirring for 15 minutes. 维持搅拌15分钟。

 

Sample preparation样品制备

 

For testing, cleaned cold rolled Steel panels according to ASTM D609 are used. _Two layers of coating of approximately 50 μm dry film thickness were applied and dried for 1 week prior to testing. The cutting marks in a V-shaped form were done with the cutter, in transversal lines to expose the underlying metal before testing.

为了测试,使用根据ASTM D609清洁的冷轧钢板。两层约50μm的干膜厚度测试之前干燥1周。用刀在金属面切割以V形痕迹。


Test 测试

Result 结果

Solid Content           固含量

50%

Viscosity Ford Cup N°4 at25°C 粘度

50 sec

pH

8.0

Gloss (Glossmeter 60o)光泽度

75

Adhesion (ASTM D3359) 附着力

Hardness (ASTM D3363) 硬度

Pass通过

H

Salt Fog Resistance (ASTM B117 360 hs)盐雾试验 360小时

Degree of Rusting on Painted Steel Surfaces (ASTM D610-01)

涂漆钢表面生锈的度

Degree of Blistering of Paints (ASTM D714-02)起泡程度

Coated Specimens. Subjected to Corrosive Environments (ASTM D1654-05)

涂层试样,受到腐蚀环境

Excellent 优异

 

9P

4M

 

9

 

HIGH GLOSS WHITE ENAMEL THERMOSETTING

热固性高光泽白色烤漆

(1% on total formulation Cymel 303)配有1%的氨基树脂(氰特303

Raw material 原料

(%)

THYOSIL E1560 (1)

62.58

White grinding 白色色浆

22.79

Cymel 303 (2)氨基树脂

1.00

PTSA (10% in water)对甲苯磺酸 10%的水溶液(用等量的二甲基乙酰胺中和)

0.10

Butyl Glycol  丁基乙二醇

3.90

THYON T34DPM (1) 流平润湿剂

1.96

Dowanol DPM (3)   二丙二醇甲醚

1.48

Butyl Glycol  丁基乙二醇

5.10

BYK-022 (4) 消泡剂

0.05

Flash Inhibitor (NaNO2 10%  in water)闪锈抑制剂(亚钠的 10%水溶液)

0.89

Aqueous Ammonia (28%) 氨水

0.05

Tego Wet 500 (5) 润湿剂

0.10

Total

100.00

(1): Diransa, (2): Cytec Industries Corp, (3): Dow, (4): BYK, (5): Tego.

 

HIGH GLOSS WHITE ENAMELTHERMOSETTING

热固性高光泽白色烤漆

(3% on total formulation Cymel 303)配有3%的氨基树脂(氰特303

Raw material原料

(%)

THYOSIL E1560 (1)

61.00

White grinding白色色浆

22.60

Cymel 303 (2)氨基树脂

3.00

PTSA (10% in water)对甲苯磺酸 10%的水溶液(用等量的二甲基乙酰胺中和)

0.30

Butyl Glycol丁基乙二醇

3.67

THYON T34DPM (1)流平润湿剂

1.96

Dowanol DPM (3)二丙二醇甲醚

1.46

Butyl Glycol 丁基乙二醇

4.95

BYK-022 (4) 消泡剂

0.05

Flash Inhibitor (NaNO2 10%  in water)闪锈抑制剂(亚钠的 10%水溶液)

0.86

Aqueous Ammonia (28%) 氨水

0.05

Tego Wet 500 (5) 润湿剂

0.10

Total

100.00

(1) :Diransa, (2): Cytec Industries Corp, (3): Dow, (4): BYK Additives , (5): Tego.

 

Manufacturing instructions加工提示

 

a)    Load into Cowles THYOSIL E1560, under moderate stirring, add White grinding and keep under stirring for 5 minutes. 

         将E1560加入釜内,中速搅拌。同时加入白色浆,并维持搅拌。

b)    Separately mix well, Cymel 303, PTSA and Butyl Glycol, add to the Cowles.

    提前预混氰特303+PTSA+丁基乙二醇 ,然后加入到釜内

c)    Separately mix well, THYON T34DPM, Dowanol DPM, Butyl Glycol and BYK-022 and slowly add by dripping to the Cowles.

     提前预混T34DPM,DPM,丁基乙二醇,BYK-022。然后慢慢加入到釜内

d)    Add Flash inhibitor, aqueous ammonia and Tego Wet 500.

      分别加入闪锈抑制剂,氨水,和润湿剂 WET 500.

e)    Keep under stirring for 15 minutes. 维持搅拌 15分钟

 

 

Test 测试

Result结果

Solid Content           固含量

50%

Viscosity Ford Cup N°4 at25°C粘度

50 sec

pH

8.0

Cured  (Oven drying 5 minutes to50°Cand 1 minute to 150oC thermosetting)

Gloss (Glossmeter 60o) 固化(烤箱内50°C5分钟,然后在 150°C固化1分钟)光泽度

Pass

75

Adhesion (ASTM D3359)附着力

Hardness (ASTM D3363) 硬度

Pass通过

H

Salt Fog Resistance (ASTM B117 360 hs) 耐盐雾 360小时

Excellent非常好

 

Formulation tips配方提示

 

» Coalescent and Co-solvent Effects: The type and level of coalescent in the formulation is critical to the balance of properties. Hydrophobic coalescent that partition to the polymer phase are recommended as opposed to water-soluble coalescent.

成膜助剂(聚结剂溶剂的作用 :成膜助剂(聚结剂)的类型和添加量的在配方中对性能的好坏是至关重要的。

常用疏水助剂为:Dowanol DPnB  二丙二醇丁醚,Texanol

常用亲水助剂为: 二丙二醇甲醚 和丁基乙二醇

一般情况下天热的地区添加量要少于天冷的地区。

 

 

» Flash Rust Inhibitors: In waterborne paints for steel, the water phase must be inhibited or flash rusting will occur. The recommended additive is sodium nitrite, which is very effective at very low use levels.

闪锈抑制剂 水性涂料用于钢铁时,触水时必须抑制或将发生的闪锈。推荐的添加剂是亚硝酸钠,在非常低的使用量,是非常有效的。

 

 

» Defoamers: Foam control is a major concern in waterborne paint formulation design. Additives are necessary to eliminate foam during manufacture and on application. The choice of defoamer type and level will depend primarily on the formulation and mode of application.

消泡剂: 泡沫控制是水性涂料配方设计中的主要问题。添加剂在制造过程中,应用是必要的,以消除泡沫。消泡剂类型和级别的选择将主要取决于配方和应用模式

 

 

Safe handling Inion

 

Before using this product, read carefully the Material Safety Data Sheet (MSDS).

 

Note: The statements above are based on the current state of knowledge. They are intended to describe the product in relation to necessary safety precautions, and should not be used as a warranty of any specific property. Revision: March 2015.


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